NC Spot Festival

We are displaying all three of our vehicles at the NC Spot Festival in Hampstead this weekend.  Come visit us from 10-6 each day; we are next to the camel rides!  Proceeds from the Spot Festival help support the Topsail schools.

Raffle Time!

It's time for the Topsail Electric Vehicle Annual Raffle!
We have big plans for next year's team, including an all-new conversion and significant updates to our other vehicles, but none of it will be possible without financial support.

We have over $2,100 in total prizes available, including...

Recliner from Hampstead Furniture
iPad Mini.
Ukulele from the Ukulele Academy
Car Detailing and Oil Change at Jeff Gordon Chevrolet
Car Detailing at Stevenson Honda
Oil Change and Car Wash at Wilmington Motor Works
Alignment and Tire Rotation at MS Auto
Massage and Facial from Innis Spa
Fishing Rod from Eastern Outfitters
Video Sunglasses from Surf City Pier
Gift Certificates to numerous restaurants and businesses, including:
Advance Auto, Camino Real, Dunkin Donuts, Englese's, Fuzzy Peach, Highway 55, Jungle Rapids, Long Horn, NY Corner Deli, Pizza Hut and Reel Pizza.

Tickets are $10, or 3 for $25, and may be purchased at the drawing.

The drawing will be held May 28th at 6:00PM in the EV Shop (located behind Topsail High School.

At the Earth Day festival

We are at the Wilmington Earth Day Festival at Hugh MacRae Park until 6pm today.  Come out and visit us.

11 Time Champions

This weekend we competed at the EV Challenge at NCCAR in Garysburg, NC.  We are pleased to announce some excellent results.  Without further ado:

 

Team results:

1st Place Overall, Car Class

1st Place Overall, Truck Class

1st Place Overall, STEM Cycle

1st Place School Initiative

2nd Place, Vehicle Design, Truck Class

2nd Place, Vehicle Design, STEM Cycle

Individual (or partner) events:

1st place, Troubleshooting: Ryan Latronico and Justin Poplaski

1st place, Oratorical: Katiana Vazquez and Tyler King

1st Place, Range (Car): Zac Bender and Justin Poplaski

1st Place, Jeopardy, Ben Nazelrod and Justin Poplaski

1st Place, Range (Truck): Grant Simme and Weston Hicks

1st Place, Autocross (Truck): Ben Nazelrod

1st Place, Acceleration (STEM Cycle): Brandon Whaley

1st Place, Range (STEM Cycle): Brandon Whaley

1st Place, Autocross (STEM Cycle): Roberto Gonzalez

2nd Place, Autocross (Car): Ryan Latronico  (A very consistent and fast performance!)

2nd Place, Acceleration (Truck): Logan Moore

2nd Place, Troubleshooting: Weston Hicks and Domenick DiBiase

3rd Place, Acceleration (Car): Katiana Vazquez

3rd Place, Jeopardy: Logan Moore and Tyler King

3rd Place, Oratorical: Grant Simme and Zac Bender

 

Our small-scale STEM Cycle was completed just in time to compete!

First Place at the NEAT Rally

We competed last weekend at the NEAT Rally at NCCAR in Northampton County, NC; our Truck finished 1st place overall.  Special thanks to Tim George of Wilmington Motor Works and Greg Tarleton of Bluewater Motor Sports for transporting our vehicles; Tim was also invaluable in helping the event run smoothly.  Event results are as follows:

1st Place Jeopardy (Truck) - Ben and Justin

2nd Place Autocross (car) - Ryan

1st Place Autocross (truck) - Ben

1st Place Acceleration (car) - Logan and Katiana

2nd Place Acceleration (Truck) - Tyler and Roberto

2nd Place Troubleshooting (car) - Grant and Zac

1st Place Troubleshooting (truck) - Ryan and Justin

1st Place Range (truck) - Zac and Brandon

2nd Place Range (car) - Grant and Justin

1st Place overall - Truck (award presented by EV Challenge Executive Director, Steve Garrett)

More Pictures from the event:

A rare view inside the MR2.

Top two jeopardy teams, ready for action!

Pit Crew

Troubleshooting

Four Topsail Conversions - all together in the same place

Mr. Jeffcoat keeping an eye on things.

Troubleshooting

Ready to accelerate!

Acceleration!

This is a tight fit.

Lights, Camera, Action!

Our new school year is now underway, and one of our first tasks was to lead the homecoming parade.

Although the game didn't turn out in our favor, the vehicles were a big hit, especially the new lighting system we have added to the car.

We are busy adding a similar system to the truck, and hope to have another surprise in store before this weekend's Spot Festival.

We hope to have both vehicles in top condition before our first competition, the NEAT rally at NCCAR on October 18-19.

Introducing the Voltswagen!!

We are proud to announce the completion of our latest vehicle, a 1961 VW Bug, the Voltswagen, just in time for Mr. Garrett's 50th birthday!  The car belongs to Mr. Garrett, our former instructor, who was just named Executive Director of the EV Challenge.  In addition to everyday use, he will use this vehicle as a tool for recruiting new schools to participate in the EV Challenge. 

Some students stayed late into the night to get it finished!

The front battery box; charger is underneath.

The rear battery box, on the package shelf.

Plugged in and charging!

She's ready to go!

The Motor, controller and DC/DC converter.

Details of the car are as follows:

44 100 Ah Thundersky Cells
Lithiumate Lite BMS
Elcon PFC 1500 Charger
DCP Raptor 1200A Controller
ADC 9" Motor
Battery heaters
Range:  75 miles projected
Top Speed: Faster than stock
Acceleration: MUCH faster than stock

10 Time Champions!

We competed in the EV Challenge this weekend (April 12-14), winning First Place Overall for the 10^th consecutive year. The car finished first place overall, and the truck won second place overall.  Also, Steve Garrett was named the new Executive Director of the EV Challenge.

Detailed Results are as follows:

1^st Place Overall, 1991 Toyota MR2

2^nd Place Overall, 2001 Ford Ranger

1^st Place, Modifided Class

1^st Place, Truck Class

1^st Place, School Initiative

1^st Place, Troubleshooting

1^st Place, Jeopardy, Truck Team

2^nd Place, Jeopardy, Car Team

1^st Place, Oral Presentation, Car team

2^nd Place, Oral Presentation, Truck Team

1^st Place, Vehicle Design, Modified Class

2^nd Place, Vehicle Design, Truck Class

1^st Place, Autocross, Truck Class

2^nd Place, Autocross, Modified Class

1^st Place, Range, Modified Class

1^st Place, Range, Truck Class

2^nd Place, Acceleration, Truck Class

3^rd Place, Acceleration, Modified Class

A VERY special thanks to Ron Latronico and Kenny Sessions for towing our vehicles to the event!

That's a BIG trophy!

Coupler, Battery Boxes, and Charger

The past two weeks have been very busy in the EV shop, as we are working on all three vehicles at the same time.  We still have much to do, but are on track to finish in time for the EV Challenge next month.

The coupler to mate the electric motor with the transmission has been machined by Mr. Sholar at Cape Fear Community College.  The next step is to install the motor.

The new coupler

Thank-you cake.

Also, the battery boxes and heaters are being installed in the Volkswagen.  Next, we will install the cells and wire everything up.

Bolting in the rear battery box.

Matt wiring the battery heaters.

With the Ranger, we have mounted the new charger.  It will be back on the road as soon as the controller is repaired.

Brady securing the charger.

On the road again!

The battery transplant is now complete and the MR2 is back on the road, thanks to seven long hours of work on Saturday by some dedicated students.  Re-wiring the Orion BMS took a lot of time and patience (and a call to their ever-helpful customer support line), but it is now working to equalize our new battery pack.  There are still some final details to attend to, but now our attention can shift to the Volkswagen and preparing for the EV challenge.  Check out the pictures of our progress.

Drilling out holes for the battery straps.

The front box, ready to go back in!

Moving the bug out of the way, so the MR2 can get on the lift.

Since the new cells are smaller, we need new holes for the battery cables.

The back box is almost finished...

Everything is in place up front.

Another Busy Week in the Shop

This week has been rather hectic in the shop.  We have run some cables and repaired the parking brake in the Volkswagen, and are modifying the motor, coupler and adapter plate to make everything fit.  In the MR2 we have removed the old Thunderskycell and are modifying the battery boxes to accept the smaller, yet more energy dense cells.  We will then have to do a rewire of the Battery Management System (BMS) before the car can get back on the road.

Also, we received a very generous donation this week from one of our sponsors, Atlantic Tool and Die!

David cutting apart the clutch disk to use in the coupler.

Ryan using the shop vacuum to pull cable through the heater channels.

Hunter removing the Thundersky cells from the trunk of the MR2.

Corey and Ryan working on the parking brake in the Bug.

Dillon grinding off the auxiliary output shaft on the motor so it will fit in the back of the VW.